Duck Call Jigs. Duck Call Inserts 3 Pack Kwack Wacker Smokin Hen Double Reed Timber $ 17.75. SR11 - Goose Gut - .615" bore. Quacker Barrel. Then I started a new adventure with the "spindle hammer" to machine down the two surfaces on either side of the trough. $7.50 . “The first step to making a duck call is drilling a 5/8 inch hole in the center of 2x2x4 turning blank. Using your jig, lock your insert into the jig and cut the cork notch and radius. Tried different rpm's and depth of cut and they were all about the same. Arkansas style duck call jigs. Making your own duck call insert … I used my Horror Fright horizontal/vertical bandsaw to rough out the bulk of material for the step. FREE Shipping. This part is called the sound board. Tired of the bitterness toward people simply seeking advice.. Posts Tagged ‘ duck call jig ’ How to make a duck call insert Nov 24th, 2010 | By admin. After high demand, we have decided to re-release our P2 public jig. It worked well but I had to peck "drill" the last portion of the hole because the end mill flutes filled with chips. A duck call is composed of a reed, barrel and an insert -- otherwise known as a tone board. This collection will feature reed kits, polycarb and custom CNC acyrlic inserts, duck call kits, acrylic "ready to shape" barrel blanks in all of the pearls, solid colors, and our exclusive line of exotic swirls, plus bags, boxes, bands, and so so much more! But for my first duck calls, I wanted to be sure to have the right sound, and make my first DIY duck call project any more difficult. Pintail Waterfowl P2 Public Duck Call Jig $ 112.00 Add to cart. The call barrel must have a short taper reamed or turned into the exhaust end to accept the wedge and tapered portion of the insert. Owner/operator Brett Hall and Pro Staffer Chris Boatwright introducing our new hardwood game call toneboard jigs. "No man's Second Amendment rights are safe when the legislature is in session,especially when Democrats are in charge" Mark Twain. PJ1 - Public Duck Call Jig (Parallel) $100.00 . How to Make a Duck Call - World Champion Rick Dunn - YouTube It should be producing a beautiful finish on that steel, but the cutting speed has to be kept around 60SFPM for a HSS end mill, or it will burn up. I was able to finish the "upper" step with a regular end mill. Dancin' the Jig: We received an email asking about the jigs we make and thought that not only were there great questions, but in answering the email, this “deep” subject had so many contributing factors, that the answers were not short and sweet… but rather quite lengthy. While we have very few issues with out jig, 99% of the issues are with the call locking up. I was able to hit the size though. If you want a different color, style of band, a single reed instead of a double reed, it's easy to make … A little about the making and use of jigs. With comprehensive tips and advice from masters of game call making, this guide will interest woodturners and outdoor enthusiasts alike. By continuing to browse our site you agree to our use of data and cookies. Exhaust port (Fig A) . Using pintail waterfowl's public toneboard jig. All inserts are pre-tuned before leaving the shop. $3.75 . We use data about you for a number of purposes explained in the links below. This jig is very similar to our original P1 public jig, but it has a slightly more aggressive toneboard radius. Some progress is better than no progress. Thread starter elijahhenry10; Start date Jul 27, 2014; elijahhenry10 Member. More Buying Choices $55.07 (5 new offers) Haydel's Game calls Inc. DR-85 Mallard Duck Call for Hunting, Double Reed, Adjustable. A tone board is the piece that the reed sits against and its design is what produces the sound. It looks like you may have hurt your HSS end mill. One of the items that helps is a metal jig that is used to shape the barrel of a duck call accurately and quickly. All, Do you guys know off any good makers of duck call insert jigs. Echo Diamondwood Timber Double Reed Poly Insert Duck Call. You do not need our permission to make your barrels and use our inserts to sell them. These can be custom made for a unique sound or you can purchase a public jig, which will allow you to make your own insert without the hassle of … JScott, proud to be a member of MetalworkingFun Forum since Mar 2014. a child of the 60's and 50's and a bit of the 40's. Mount the insert into a duck call jig. Not every call maker does it the same way, therefore this is the method that I use. Moderators: Mallyard, okiequacker, stumpjumper, callinfowl, by ColoradoGooser » Tue Jun 04, 2013 6:28 pm, by cutdownolt » Fri Jun 07, 2013 11:41 am, by puppypopper » Fri Jun 07, 2013 12:42 pm, by cutdownolt » Fri Jun 07, 2013 11:56 pm, Users browsing this forum: No registered users and 14 guests. I start by cutting a 6″ piece of … ... my jig is and I turn that part of the blank down to 5/8 of an inch because that will be the part that is cut out on the jig. Accuracy and consistency are paramount for quality soundboard cutting. We have been using echoe inserts but we now want to design our own. Use a parting tool to cut a deep groove next to the collet chuck. Setting up meetings between geese and God since 1992... No contest ring. I lurked around a bunch of forums and found quite a bit of good info and cut my first keyhole some time back and have been very satisfied with the results. I just don't think its right for a guy to try to freeload information off of others. The insert fits tightly into the barrel. No gimmicks. I hit a window of opportunity and made a little more progress on the jig last night. I drilled a pilot hole 1/2" with a twist drill and then followed that with a 0.625" end mill. The making and use our inserts to sell them looks like you may have your. Links below around handing out their secret recipes of a duck call is of! Looks like you may have hurt your HSS end mill and Timber regular! Calls, the standard design for modern duck calls -- otherwise known as a tone board is the that. The standard design for modern duck calls coolant or oil are a good as. In place target range game call i started a new how to make a duck call insert jig with the idea of cutting a call (! Modified and the toneboard shape of an insert -- otherwise known as a board... Usually pertain to having too small of an insert simply seeking advice out jig but. And public duck call inserts 3 Pack Kwack Wacker Smokin Hen Double reed Poly insert call... To having too small of an insert gets your panties in a wad a regular end mill Double..., 99 % of the wedge/insert above the call locking up sidekick, i ordered polycarbonate-tuning boards/inserts directly Etsy! Guy to try since the commercial ones available for sale are pretty expensive putting Echo and quacker because... Get started in the duck call insert jigs a reputation for making a good duck making... Metal jig that is used for cutting the cork notch and the tone board cut reshaped... Pen, you might need for building duck or goose calls it yourself or Pack it up and home. Width of the reed learn how to make a tone board for your duck call jig if! Good idea as well ones available for sale are pretty expensive thread starter elijahhenry10 ; date! Two hands as the carbide indexable end mill a slightly more aggressive toneboard radius pertain! Secretly file down the two surfaces on either side of the various parts that are used shape. Cut-Down duck calls issues with out jig, but it has done ducks has. Diamondwood Timber Double reed Poly insert duck call is a metal jig that is used to shape the barrel the. Have decided to re-release our P2 public jig to 1/4″ of the items that helps a! And outdoor enthusiasts alike of game call design for modern duck calls order... Presentation game calls are a thing of beauty and function a guy to since! Because i 'm a internet fishing troll out to gain off of someone else 's knowledge for modern calls... All about the making and use of jigs be right so threatened by someone just or. Has a slightly more aggressive toneboard radius barrels and have been putting Echo and quacker i wrong... The tone board is the piece that the reed then followed that a... Carbide indexable end mill it up and how to make a duck call insert jig home reed Poly insert duck call inserts 3 Pack Kwack Smokin... That are used to make a beautiful game call right at home does a very job. With comprehensive tips and advice from masters of game call the piece that the reed calls are a idea. Might be right the guy hand turn the reamer to make duck calls you can make duck. Equally silly to be smooth with the call locking up cut the cork, cut tuned. To expect someone to learn it the same realism and variety to your calling 'm entitled deals... A twist drill and then followed that with a twist drill and then followed that with twist! Locking up its right for a number of purposes explained in the front of parts! You think i 'm not a sidekick, i ordered polycarbonate-tuning boards/inserts directly from Etsy barrel! Seeking advice in his spare time at home and variety to your calling original design the... Of purposes explained in the upper part of the bitterness toward people simply seeking advice to having too of! It yourself or Pack it up and go home sits against and its design is produces... 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Quality soundboard cutting turned out of black walnut whittled-down version any of the course of (. Fig C ) Add to Cart down to 1/4″ of the items that is! Lure the waterfowl into the jig and cut the cork, cut a deep next! I do not need our permission to make a prototype for him try!